Rapid Return on Investment
In 1999 an SFT customer began the process of examining alternatives for the future expansion of its plating operation. Their objective was to approximately double capacity of bright nickel over copper on zinc die cast and brass base metal components. There were a fairly large variety of components so any new system would need to be quite flexible. Lot sizes ranged from less than 100 to several thousand pieces. Options investigated included: 1) expand existing rack line; 2) purchase a new rack line; or 3) purchase an alternative system that might address chronic issues of high labor cost and limited floor space.
After evaluating all options the decision was made to install the MP300 single piece flow continuous plating system from SFT. This decision was based on extensive testing and research and on the expectation that the continuous approach would yield specific improvements in operating costs, as well as reductions in labor and floor space as was their original objective. The system was installed and production commenced in January 2001.
After approximately 18 months of operation the customer performed an audit of the comparative cost performance of both lines over the previous 12 months. The summary findings of this customer indicate a significant cost savings achieved through implementation of the MP300 single piece flow continuous plating system. It was determined that capital investment payback was achieved in the first 18 months of operation.
The following chart summarizes the cost comparison data resulting from the audit. A detail report is available on request
